I also found the book extremely helpful in initial needle choices and how to modify them reliably. There is a lot of information on this on the net but I found it a struggle to sort through. I might scan in some pages and put them in the manuals section. Ssssssshh!
Stock Butterfly, Shaft and Piston travel. |
I modified the spindle in two ways, I thinned the tapped side removing ~.050" and cut off the other side leaving ~.060 on either side to help retain the butterfly. I also cut a pair of tappers in the butterfly's holes to allow the screws to sit more flush with the face of the butterfly. When permanently installed I plan to flash solder the screws and butterflies in place for extra security. The increase in effective area at the butterfly is visually amazing. Flow simulations are showing a 20.6% increase in flow from 108cfm to 130.24cfm. With these two simple modifications. The springs were also shortened(1.25") to give a spring rate of 1oz preload as per Hammill's book.
You can really see the piston is now completely flush with the through flow section of the carburettor and the the spindle takes up far less cross sectional volume than the stock version. Not bad for an hour of work and zero cost. The final version will be done on a pair of new spindles.